A turn-key hardware & software system providing real-time production and process monitoring 24x7
 

Overview

FastFact is a powerful and flexible acquisition and reporting system.  It uses advanced gate array technology and Microsoft .NET framework to provide unprecedented levels of data collection, analysis, testing, storage, and information visualization.  Up to 48 machines or processes are monitored non-stop using revolutionary new Universal Smart Channels. For each sample, on each channel, FastFact senses, performs up to 8 tests, and initiates multiple actions or alarms, all within 0.00025 seconds.   All key production and processing operations can now be cost-effectively tracked to a degree never before possible.  

Benefits

Benefits include improved productivity, enhanced product quality, reduced downtime, minimized scrap, accurate standard costs, and more involved employees.  Problems are identified before they get out-of-hand.  Manufacturers avoid problems rather that react to them.
 

1. Alarm on exceptions and maintain time-stamped logs.

2. Commission new machines & equipment.

3. Create custom measurements from basic acquisition data using user-defined formulas.

4. Detect & classify downtime.

5. Identify trends over time.

6. Generate comprehensive production reports and SPC charts.

7. Qualify 100% of parts by measuring & testing all process parameters, every cycle.

8. Record counts, times & rates.

9. Tally output, input & scrap.

10. Track each employee's labor hours and activities by job & shift.

11. Validate any process.

12. Verify ISO, QS & FDA compliance.

13. Assess machine & tool condition.

14. Achieve best practices!